Ukuhlaziywa okuningiliziwe kwe-SMT patch kanye ne-THT ngokusebenzisa i-PCBA ye-hole plug-in yenqubo yokuhlanganisa upende ophikisana nopende kanye nobuchwepheshe obubalulekile!
Njengoba ubukhulu bezingxenye ze-PCBA buba buncane futhi bube buncane, ukuminyana kuba phezulu nangaphezulu;Ukuphakama okusekelayo phakathi kwamadivayisi namadivayisi (isikhala phakathi kwe-PCB nokuvunyelwa phansi) nakho kuya ngokuya kuncipha, futhi nomthelela wezinto zemvelo ku-PCBA nawo uyakhula.Ngakho-ke, sibeka phambili izidingo eziphakeme ekuthembekeni kwe-PCBA yemikhiqizo kagesi.
1.Izici zemvelo kanye nomthelela wazo
Izinto ezivamile zemvelo ezinjengomswakama, uthuli, isifutho sikasawoti, isikhunta, njll., zingadala izinkinga ezihlukahlukene zokuhluleka kwe-PCBA
Umswakama
Cishe zonke izingxenye ze-PCB zikagesi endaweni yangaphandle zisengozini yokugqwala, phakathi kwazo amanzi ayindlela ebaluleke kakhulu yokugqwala.Ama-molecule amanzi mancane ngokwanele ukuthi angangena esikhaleni semolekyuli ye-mesh yezinye izinto ze-polymer futhi angene ngaphakathi noma afinyelele insimbi engaphansi ngembobo yokumboza ukuze abangele ukugqwala.Uma umkhathi ufinyelela umswakamo othile, ungabangela ukufuduka kwe-electrochemical PCB, ukuvuza kwamanje kanye nokuhlanekezela kwesignali kumjikelezo wefrikhwensi ephezulu.
Umhwamuko/umswakama + ukungcola kwe-ionic (usawoti, ama-flux asebenzayo) = ama-electrolyte asebenzayo + i-stress voltage = ukufuduka kwe-electrochemical
Lapho i-RH emkhathini ifinyelela ku-80%, kuzoba nefilimu yamanzi enogqinsi lwama-molecule angu-5 ~ 20, futhi zonke izinhlobo zama-molecule zingahamba ngokukhululeka.Uma i-carbon ikhona, ukusabela kwe-electrochemical kungenzeka.
Lapho i-RH ifinyelela ku-60%, ungqimba olungaphezulu lwemishini luzokwakha ama-molecule wamanzi angu-2 ~ 4 aminyene ifilimu, lapho kukhona ukungcola kuhlakazeka, kuzoba nokusabela kwamakhemikhali;
Lapho i-RH <20% emkhathini, cishe zonke izenzakalo zokubola ziyama.
Ngakho-ke, ubufakazi bomswakama buyingxenye ebalulekile yokuvikela umkhiqizo.
Ezisetshenziswa zikagesi, umswakama uza ngezindlela ezintathu: imvula, ukujiya kanye nomhwamuko wamanzi.Amanzi ayi-electrolyte encibilikisa inani elikhulu lama-ion agqwalayo agqwalisa izinsimbi.Lapho izinga lokushisa lengxenye ethile yemishini lingaphansi "kwephuzu lamazolo" (izinga lokushisa), kuyoba khona ukufingqa ebusweni: izingxenye zesakhiwo noma i-PCBA.
Uthuli
Kukhona uthuli emkhathini, ukungcola kwe-ion adsorbed kuhlala ngaphakathi kwemishini kagesi futhi kubangele ukwehluleka.Lena inkinga evamile ngokwehluleka kwe-elekthronikhi emkhakheni.
Uthuli luhlukene kabili: uthuli olumahhadla ububanzi bama-microns angu-2.5~15 wezinhlayiya ezingajwayelekile, ngokuvamile ngeke lubangele iphutha, i-arc nezinye izinkinga, kodwa luthinte othintana naye wesixhumi;Uthuli oluhle yizinhlayiya ezingajwayelekile ezinobubanzi obungaphansi kwama-microns angu-2.5.Uthuli oluhle lunokunamathela okuthile ku-PCBA (veneer), engasuswa kuphela ngebhulashi eliphikisayo.
Izingozi zothuli:a.Ngenxa yothuli oluhlala phezu kwe-PCBA, ukugqwala kwe-electrochemical kukhiqizwa, futhi izinga lokuhluleka liyakhula;b.Uthuli + ukushisa okunomswakama + inkungu kasawoti yabangela umonakalo omkhulu ku-PCBA, futhi ukwehluleka kwemishini kagesi kwaba kakhulu embonini yamakhemikhali nendawo yezimayini eduze nogu, ugwadule (umhlaba we-saline-alkali) naseningizimu yoMfula i-Huaihe ngesikhathi sesikhunta futhi inkathi yemvula.
Ngakho-ke, ukuvikela uthuli kuyingxenye ebalulekile yomkhiqizo.
Isifutho sikasawoti
Ukwakhiwa kwe-salt spray:Isifutho sikasawoti sibangelwa izici zemvelo ezifana namagagasi olwandle, amagagasi, ukujikeleza komkhathi (monsoon) ukucindezela, ukukhanya kwelanga nokunye.Izokhukhuleka phakathi nezwe nomoya, futhi ukugxila kwayo kuzokwehla ngebanga ukusuka ogwini.Imvamisa, ukugcwala kwesifutho sikasawoti ku-1% wogu uma kuyi-1Km ukusuka ogwini (kodwa kuzophephezela kude ngesikhathi sezishingishane).
Ubungozi be-salt spray:a.limaza ukumbozwa kwezingxenye zesakhiwo sensimbi;b.Ukusheshisa kwejubane lokugqwala kwe-electrochemical kuholela ekuqhekekeni kwezintambo zensimbi kanye nokwehluleka kwezingxenye.
Imithombo efanayo yokugqwala:a.Umjuluko wesandla uqukethe usawoti, i-urea, i-lactic acid namanye amakhemikhali, anomthelela ofanayo wokugqwala ezintweni zikagesi njengesifutho sikasawoti.Ngakho-ke, amagilavu kufanele agqoke ngesikhathi sokuhlangana noma ukusetshenziswa, futhi ukumboza akufanele kuthinteke ngezandla ezingenalutho;b.Kukhona ama-halogens nama-acids ku-flux, okufanele ahlanzwe futhi ukugxila kwawo okusele kulawulwe.
Ngakho-ke, ukuvimbela isifutho sikasawoti kuyingxenye ebalulekile yokuvikelwa kwemikhiqizo.
Isikhunta
Isikhutha, igama elivamile lesikhunta esinamafilamentous, lisho ukuthi "isikhunta esikhuntile," sivame ukwakha i-mycelium evundile, kodwa asikhiqizi imizimba emikhulu ethela izithelo njengamakhowe.Ezindaweni ezimanzi nezifudumele, izinto eziningi zikhula ngeso lenyama ezinye zezindawo ezimise okwentambo ye-cobweb, okuyisikhunta.
I-FIG.5: PCB isikhutha
Ukulimala kwesikhunta:a.isikhunta i-phagocytosis kanye nokusakazeka kwenza ukufakwa kwezinto eziphilayo kunciphe, ukulimala nokwehluleka;b.Ama-metabolites esikhunta angama-asidi e-organic, athinta ukufakwa kanye namandla kagesi futhi akhiqize i-arc kagesi.
Ngakho-ke, i-anti-mold iyingxenye ebalulekile yemikhiqizo yokuvikela.
Ngokucabangela izici ezingenhla, ukwethembeka komkhiqizo kufanele kuqinisekiswe kangcono, kufanele kuhlukaniswe nemvelo yangaphandle ngendlela ephansi ngangokunokwenzeka, ngakho-ke inqubo yokumboza ukuma kwethulwa.
I-Coating PCB ngemuva kwenqubo yokuhlanganisa, ngaphansi komphumela wokudubula kwesibani esinsomi, ukunamathela kwangempela kungaba kuhle kakhulu!
Izembatho ezintathu zokulwa nopendeisho ukumboza ungqimba oluncane oluvikelayo oluvikelayo ebusweni be-PCB.Kuyindlela evame ukusetshenziswa kakhulu yokuhlanganisa i-post-welding okwamanje, ngezinye izikhathi ebizwa ngokuthi i-surface coating kanye ne-conformal coating (igama lesiNgisi: i-coating, i-conformal coating).Izohlukanisa izingxenye ze-elekthronikhi ezibucayi endaweni enzima, ingathuthukisa kakhulu ukuphepha nokuthembeka kwemikhiqizo ye-elekthronikhi futhi yandise impilo yesevisi yemikhiqizo.Izingubo ezintathu zokulwa nopende zingavikela isekethe/izingxenye ezicini zemvelo ezifana nomswakama, ukungcola, ukugqwala, ingcindezi, ukushaqeka, ukudlidliza komshini kanye nomjikelezo wokushisa, kuyilapho kuthuthukisa amandla omshini nezici zokushisa zomkhiqizo.
Ngemuva kwenqubo yokumboza ye-PCB, yakha ifilimu evikelayo ebonakalayo ebusweni, ingavimbela ngokuphumelelayo ukungena kwamanzi nomswakama, ugweme ukuvuza nokujikeleza okufushane.
2. Amaphuzu ayinhloko wenqubo yokugqoka
Ngokwezidingo ze-IPC-A-610E(Electronic Assembly Testing Standard), ibonakala kakhulu kulezi zici ezilandelayo:
Isifunda
1. Izindawo ezingakwazi ukumbozwa:
Izindawo ezidinga ukuxhunywa kukagesi, njengamaphedi egolide, iminwe yegolide, insimbi ephuma emigodini, izimbobo zokuhlola;
Amabhethri nezilungisi zebhethri;
Isixhumi;
I-Fuse ne-casing;
Idivayisi yokukhipha ukushisa;
I-Jumper wire;
I-lens yedivayisi ye-optical;
I-Potentiometer;
Inzwa;
Ayikho inkinobho evaliwe;
Ezinye izindawo lapho ukugqoka kungathinta ukusebenza noma ukusebenza.
2. Izindawo okumele zimbozwe: wonke amalunga e-solder, izikhonkwane, izingxenye kanye nama-conductor.
3. Izindawo ozikhethela zona
Ubukhulu
Ubukhulu bulinganiswa endaweni eyisicaba, engavinjelwe, eselashiwe yengxenye yesekethe ephrintiwe noma epuletini elinamathiselwe elenza inqubo nengxenye.Amabhodi anamathiselwe angase abe yimpahla efanayo namabhodi aphrintiwe noma ezinye izinto ezingezona izimbotshana, njengensimbi noma ingilazi.Isilinganiso sobukhulu befilimu emanzi singasetshenziswa futhi njengendlela yokuzikhethela yokulinganisa ukujiya kokumboza, inqobo nje uma kunobudlelwano bokuguqulwa obubhaliwe phakathi kogqinsi lwefilimu emanzi nokomile.
Ithebula 1: Izinga lobubanzi bokuqina bohlobo ngalunye lwempahla yokunameka
Indlela yokuhlola ukujiya:
1. Ithuluzi lokulinganisa ukujiya kwefilimu elomile: i-micrometer (IPC-CC-830B);b Umhloli wokuqina kwefilimu eyomile (isisekelo sensimbi)
Umfanekiso 9. Imishini yefilimu eyomile ye-Micrometer
2. Isilinganiso sokuqina kwefilimu emanzi: ubukhulu befilimu emanzi bungatholwa ngensimbi yokulinganisa ukushuba kwefilimu emanzi, bese kubalwa ngengxenye yokuqukethwe okuqinile kweglue.
Ubukhulu befilimu eyomile
Ku-FIG.10, ubukhulu befilimu obumanzi butholwe umhloli wefilimu omanzi, bese kubalwa ubukhulu befilimu eyomile.
Ukulungiswa komphetho
Incazelo: Ngaphansi kwezimo ezijwayelekile, isifutho se-valve yesifutho ngaphandle konqenqema lomugqa ngeke siqonde kakhulu, kuzohlala kukhona i-burr ethile.Sichaza ububanzi be-burr njengokulungiswa komphetho.Njengoba kukhonjisiwe ngezansi, usayizi we-d uyinani lokulungiswa komphetho.
Qaphela: Ukulungiswa konqenqema ngokuqinisekile kuncane kakhulu, kodwa izidingo zekhasimende ezihlukile azifani, ngakho-ke ukulungiswa konqenqema okunamathiselwe okuthile inqobo nje uma kuhlangabezana nezidingo zekhasimende.
Umfanekiso 11: Ukuqhathaniswa kokulungiswa komphetho
Ukufana
I-Glue kufanele ibe njengobukhulu obufanayo kanye nefilimu ebushelelezi nebala elimbozwe kumkhiqizo, kugcizelelwa ukufana kweglue ehlanganiswe emkhiqizweni ngaphezu kwendawo, ngakho-ke, kufanele kube ubukhulu obufanayo, azikho izinkinga zenqubo: ukuqhekeka, i-stratification, imigqa ewolintshi, ukungcola, i-capillary phenomenon, amabhamuza.
Umfanekiso 12: Umphumela we-Axial othomathikhi we-AC othomathikhi wokuhlanganisa umshini wokuhlanganisa, ukufana kuyahambisana kakhulu
3. Ukugcwaliseka kwenqubo yokumboza
Inqubo yokumboza
1 Lungiselela
Lungiselela imikhiqizo kanye ne-glue nezinye izinto ezidingekayo;
Ukunquma indawo yokuvikelwa kwendawo;
Nquma imininingwane ebalulekile yenqubo
2: Geza
Kufanele kuhlanzwe ngesikhathi esifushane ngemva Welding, ukuvimbela Welding ukungcola kunzima ukuhlanza;
Ukunquma ukuthi ukungcola okuyinhloko kuyi-polar, noma okungeyona i-polar, ukuze ukhethe i-ejenti yokuhlanza efanele;
Uma kusetshenziswa i-ejenti yokuhlanza utshwala, izindaba zokuphepha kufanele zinakwe: kufanele kube nemithetho yenqubo yokupholisa umoya kanye nokupholisa nokomisa ngemva kokugeza, ukuvimbela ukuvuthwa kwe-solvent okusele okubangelwa ukuqhuma kuhhavini;
Ukuhlanza amanzi, nge-alkaline yokuhlanza uketshezi (emulsion) ukugeza i-flux, bese uhlanza ngamanzi ahlanzekile ukuhlanza uketshezi lokuhlanza, ukuhlangabezana nezindinganiso zokuhlanza;
3. Isivikelo sokufihla ubuso (uma kungekho mishini yokumboza ekhethiwe), okungukuthi, imaski;
Kufanele ukhethe ifilimu non-adhesive ngeke ukudlulisa tape iphepha;
I-Anti-static paper tape kufanele isetshenziselwe ukuvikela i-IC;
Ngokwezidingo zemidwebo yamanye amadivaysi ukuvikela ukuvikelwa;
4. Susa umswakama
Ngemuva kokuhlanza, i-PCBA evikelekile (ingxenye) kumele yomiswe ngaphambili futhi ikhishwe emanzini ngaphambi kokumbozwa;
Nquma izinga lokushisa/isikhathi sokumisa ngaphambilini ngokwezinga lokushisa elivunyelwe yi-PCBA (ingxenye);
I-PCBA (ingxenye) ingavunyelwa ukunquma izinga lokushisa/isikhathi sethebula lokomiswa kwangaphambili
5 Ijazi
Inqubo yokumboza umumo incike ezidingweni zokuvikela ze-PCBA, imishini yenqubo ekhona kanye nendawo ekhona yobuchwepheshe, evame ukufezwa ngalezi zindlela ezilandelayo:
a.Gcoba ngesandla
Umfanekiso 13: Indlela yokuxubha ngesandla
Ukugcotshwa kwebhulashi kuyinqubo esetshenziswa kabanzi, elungele ukukhiqizwa kwenqwaba encane, isakhiwo se-PCBA esiyinkimbinkimbi futhi esiminyene, sidinga ukuvikela izidingo zokuvikela zemikhiqizo enokhahlo.Ngoba ukugqoka kwebhulashi kungalawulwa ngokukhululekile, ukuze izingxenye ezingavunyelwe ukudweba ngeke zingcoliswe;
Ukugqoka ibhulashi kudla okuncane kakhulu, okufanelekile ngentengo ephakeme yopende wezingxenye ezimbili;
Inqubo yokudweba inezidingo eziphezulu ku-opharetha.Ngaphambi kokwakhiwa, imidwebo kanye nezidingo zokumboza kufanele kugaywe ngokucophelela, amagama ezingxenye ze-PCBA kufanele aqashelwe, futhi izingxenye ezingavunyelwe ukugcotshwa kufanele zimakwe ngezimpawu ezidonsa amehlo;
Ama-opharetha awavunyelwe ukuthinta i-plug-in ephrintiwe ngezandla noma kunini ukugwema ukungcola;
b.Dipha ngesandla
Umfanekiso 14: Indlela yokuhlanganisa idiphu ngesandla
Inqubo yokugcoba i-dip inikeza imiphumela engcono kakhulu yokugqoka.Umfaniswano, ukunamathela okuqhubekayo kungasetshenziswa kunoma iyiphi ingxenye ye-PCBA.Inqubo yokumboza idiphu ayiwafanele ama-PCba anama-capacitor alungisekayo, ama-cores kazibuthe alungisa kahle, ama-potentiometer, ama-cores kazibuthe amise okwenkomishi nezinye izingxenye ezinokuvaleka kahle.
Imingcele ebalulekile yenqubo yokuhlanganisa idiphu:
Lungisa i-viscosity efanele;
Lawula isivinini i-PCBA ephakanyiswa ngaso ukuvimbela amabhamuza ukuthi akheke.Ngokuvamile akukho ngaphezu kwemitha elingu-1 ngomzuzwana;
c.Ukufafaza
Ukufafaza iyona esetshenziswa kabanzi, kulula ukwamukela indlela yenqubo, ihlukaniswe izigaba ezimbili ezilandelayo:
① Ukufafaza ngesandla
Umfanekiso 15: Indlela yokufafaza mathupha
Efanelekayo workpiece kuyinkimbinkimbi kakhudlwana, kunzima ukuthembela imishini ezishintshayo isimo sokukhiqiza mass, futhi efanelekayo umugqa umkhiqizo ezihlukahlukene kodwa isimo kancane, kungenziwa olufuthwe endaweni ekhethekile.
Inothi lokufutha mathupha: inkungu kapende izongcolisa amanye amadivaysi, njenge-PCB plug-in, isokhethi ye-IC, abanye abathintwayo abazwelayo nezinye izingxenye eziphansi, lezi zingxenye zidinga ukunaka ukuthembeka kokuvikelwa kwendawo yokukhosela.Elinye iphuzu ukuthi opharetha akufanele athinte ipulaki ephrintiwe ngesandla sakhe nganoma yisiphi isikhathi ukuvimbela ukungcoliswa kwendawo yokuxhumana yepulaki.
② Ukufafaza okuzenzakalelayo
Ngokuvamile kubhekisela ekufutheni okuzenzakalelayo ngemishini yokuhlanganisa ekhethiwe.Ifanele ukukhiqizwa ngobuningi, ukungaguquguquki okuhle, ukunemba okuphezulu, ukungcoliswa kwemvelo okuncane.Ngokuthuthukiswa kwezimboni, ukwanda kwezindleko zabasebenzi kanye nezidingo eziqinile zokuvikelwa kwemvelo, imishini yokufafaza ngokuzenzakalelayo ithatha indawo yezinye izindlela zokumboza.
Ngezidingo ezikhulayo zokuzenzakalela kwemboni 4.0, ukugxilwa kwemboni sekushintshile ekunikezeni izinto zokuhlanganisa ezifanele kuya ekuxazululeni inkinga yayo yonke inqubo yokuhlanganisa.Umshini wokugqoka okhethiwe ozenzakalelayo - ukugqoka okunembile futhi akukho nkcitho yezinto ezibonakalayo, kulungele ubuningi obukhulu bokugqoka, okulungele kakhulu ubuningi bezinto ezintathu zokulwa nopende.
Ukuqhathaniswa kweothomathikhi enamathela umshinifuthiinqubo enamathela bendabuko
I-PCBA yendabuko yokuhlanganisa ngopende enobufakazi obuthathu:
1) Ibhulashi enamathela: kukhona Bubbles, amagagasi, shayela izinwele ukususwa;
2) Ukubhala: kancane kakhulu, ukunemba akukwazi ukulawulwa;
3) Ukucwilisa ucezu lonke: upende omosha kakhulu, ijubane eliphansi;
4) Fafaza isibhamu: ukuvikela indawo, khukhuleka kakhulu
Umshini wokugcwalisa uwoyela:
I-1) Inani lomdwebo wesifutho, isikhundla sokudweba isifutho kanye nendawo isethwe ngokunembile, futhi asikho isidingo sokwengeza abantu ukuze basule ibhodi ngemva kokudweba kwesifutho.
2) Ezinye izingxenye ze-plug-in ezinezikhala ezinkulu ukusuka onqenqemeni lwepuleti zingapendiwa ngokuqondile ngaphandle kokufaka into ethile, konga abasebenzi bokufaka amapuleti.
I-3) Akukho ukuguquguquka kwegesi, ukuqinisekisa indawo yokusebenza ehlanzekile.
I-4) Yonke i-substrate ayidingi ukusebenzisa izinto zokulungisa ukumboza ifilimu ye-carbon, ukuqeda amathuba okushayisana.
5) Iyunifomu yokujiya kapende emithathu, ithuthukisa kakhulu ukusebenza kahle kokukhiqiza kanye nekhwalithi yomkhiqizo, kodwa futhi igweme imfucuza kapende.
I-PCBA othomathikhi emithathu yomshini wokuhlanganisa upende, yakhelwe ngokukhethekile ukufafaza imishini emithathu ehlakaniphile yokufafaza kapende.Ngenxa yokuthi izinto okufanele zifuthwe kanye noketshezi olufafazayo olusetshenziswayo luhlukile, umshini wokumboza ekwakhiweni kokukhethwa kwengxenye yemishini nawo uhlukile, umshini wokugcwalisa upende we-anti-paint wamukela uhlelo lwakamuva lokulawula ikhompyutha, ungabona ukuxhumana kwe-axis emithathu, ngesikhathi esifanayo ifakwe ikhamera positioning kanye nohlelo lokulandela ngomkhondo, ungakwazi ukulawula ngokunembile indawo yokufafaza.
Imishini emithathu yokuhlanganisa i-anti-paint, eyaziwa nangokuthi umshini weglue ophikisana nopende, umshini wokunamathisela weglue wokulwa nopende, umshini wokufutha kawoyela ophikisana nopende, umshini wokufutha kapende wokulwa nopende, owenzelwe ngokukhethekile ukulawula uketshezi, endaweni ye-PCB. embozwe ungqimba lwama-anti-pende amathathu, njengokungena ngaphakathi, ukufutha noma indlela yokwemboza nge-spin endaweni ye-PCB embozwe ungqimba lwe-photoresist.
Indlela yokuxazulula inkathi entsha yesidingo se-anti paint coating, sekuyinkinga ephuthumayo okufanele ixazululwe embonini.Imishini yokunamathela ezenzakalelayo emelwe umshini wokuhlanganisa okhethayo iletha indlela entsha yokusebenza,enamathela olunembile futhi akukho ukumosha izinto, ofanele kakhulu inombolo enkulu enamathela ezintathu anti-pende.